Conditioned Based Monitoring

Find out more about CBM here.

Designed for:

This course is for Managers, Engineers, Planners and Supervisors who are responsible for the daily use of information that comes from a condition monitoring program.  The course provides skills which will allow attendees to understand the application and integration of basic predictive maintenance technologies.

You will learn:

• How to strike the right balance between PM and PdM
  
• How to evaluate your PM program and eliminate unnecessary work
  
• The principles of PdM and the reasons why it’s so powerful
  
• The business case and value proposition for PdM
  
• Where the resources will come from: 3 different strategies to consider and the pros and cons of each
  
• Why PM is not enough – the surprising truth behind 80% of all equipment failures
  
• How PdM reduces overtime and emergency work
  
• How PdM can increase the capacity of your plant without a dollar of capital investment
  
• How much PdM is enough – what you can learn from best practice organizations and benchmarks
  
• How to use LEAN tools to make your PdM program self-funding every step of the way – without increasing head count
  
• How to recognize when you have achieved best practice
  
• The common language of PdM – key terms and definitions you should know
  
• How to convert to the proactive workflow model and the key advantages it offers vs. the traditional model
  
• Asset health – what it is and how to measure it
  
• The right way to use assessments to measure the effectiveness of your program
  
• How to identify mechanical, electrical and stationary failure modes using PdM technologies
  
• How to identify the Common Traps of each technology
  
• How to build a comprehensive Asset Health Matrix
  
• How to balance workflow maturity with coverage
  
• How to apply benchmark data and Asset Criticality to “design the coverage” model

About the Course:

This course is designed to teach the fundamental principles of the five predictive maintenance technologies most prevalent in industry: vibration analysis, infrared thermography, airborne & structure-borne ultrasonics, oil analysis and motor circuit analysis. 

Upon completion of the course, attendees will have an understanding of the capabilities of the technologies along with the common traps that may be encountered during application.

Attendees Will Receive:

• Participants Guide
  
• Technology Analysis Matrices

Detailed Agenda:

BENCHMARKING, BUSINESS CASE AND SUCCESS STORIES

1. Overall Equipment Effectiveness

STRIKING THE BALANCE BETWEEN PM and PDM

1. P-F Curve
2. Weibull Shapes
3. Correlation Models
4. Preventive Maintenance Evaluation
5. Asset Health

QUANTIFYING MECHANICAL ASSET HEALTH

1. Infrared Thermography
2. Oil Analysis
3. Airborne and Structure-borne Ultrasonics
4. Vibration Analysis
5. On-line Motor Circuit Analysis

QUANTIFYING ELECTRICAL ASSET HEALTH

1. Infrared Thermography
2. Oil Analysis
3. Airborne and Structure-borne Ultrasonics
4. Vibration Analysis
5. Off-line Motor Circuit Analysis

QUANTIFYING STATIONARY ASSET HEALTH

1. Infrared Thermography
2. Airborne and Structure-borne Ultrasonics
3. Pulse Echo Ultrasound
4. Magnetic Particle Testing
5. Penetrant Testing
6. Visual Inspection
7. Radiographic Testing
8. Eddy Current Testing
9. Special Methods

MAINTENANCE WORKFLOW MODEL

1. Reactive Maintenance Model
2. Preventive Maintenance Model
3. Proactive Workflow Model

REVIEW THE WEEK’S LEARNINGS

• How to strike the right balance between PM and PdM
  
• How to evaluate your PM program and eliminate unnecessary work
  
• The principles of PdM and the reasons why it’s so powerful
  
• The business case and value proposition for PdM
  
• Where the resources will come from: 3 different strategies to consider and the pros and cons of each
  
• How PdM reduces overtime and emergency work
  
• How PdM can increase the capacity of your plant without a dollar of capital investment
  
• How much PdM is enough – what you can learn from best practice organizations and benchmarks
  
• How to use LEAN tools to make your PdM program self-funding every step of the way – without increasing head count
  
• How to recognize when you have achieved best practice
  
• How to convert to the proactive workflow model and the key advantages it offers vs. the traditional model
  
• Asset health – what it is and how to measure it
  
• The right way to use assessments to measure the effectiveness of your program
  
• How to identify mechanical, electrical and stationary failure modes using PdM technologies
  
• How to identify the Common Traps of each technology
  
• How to build a comprehensive Asset Health Matrix

For more information about training,
please email us at langhornejason@alliedreliability.com