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Sistemas de Neblina de Aceite

Nuestros sistemas de neblina de aceite brindan lubricación confiable para rodamientos de elementos de rodillos y superficies metálicas en bombas centrífugas, motores eléctricos, turbinas de vapor y una amplia gama de maquinaria rotativa. Estos sistemas miden una cantidad precisa de aceite a cada rodamiento, lo que resulta en una lubricación altamente efectiva, menor consumo de aceite y menores costos generales de mantenimiento.

La lubricación continua por neblina de aceite de película delgada permite que los rodamientos funcionen más fríos al tiempo que extiende significativamente la vida útil de ambos rodamientos y sellos mecánicos. En comparación con la lubricación por cárter / líquido convencional, los sistemas de neblina de aceite reducen el uso de aceite hasta en un 40% y eliminan la necesidad de cambios de aceite. El consumo reducido de aceite reduce los costos operativos y ayuda a proteger el medio ambiente al eliminar los desechos.

Ventajas Clave
  • Reduce las fallas de los rodamientos hasta en un 90%
  • Reduce las fallas de los sellos mecánicos hasta en un 30%
  • Los rodamientos funcionan de 15°F a 35°F más fríos
  • Reduce el consumo de lubricante hasta en un 40%
  • Seguro / no peligroso
  • Reduce los costos generales de mantenimiento

Eficiente por Diseño

Nuestros sistemas centralizados de neblina de aceite atomizan el aceite lubricante en pequeñas partículas, que son transportadas por un sistema de distribución de baja presión a múltiples cojinetes de maquinaria. Los componentes del sistema básico incluyen un generador de neblina de aceite, un sistema de tubería colectora para la transferencia de neblina y reclasificadores que controlan el flujo de neblina a cada punto de aplicación.

Nuestros sistemas están diseñados para brindar operaciones sin problemas y facilitar el mantenimiento. La construcción de calidad y los componentes robustos aseguran un funcionamiento preciso y constante y una vida útil prolongada. Nuestros generadores de neblina de aceite están disponibles en tres configuraciones para atender una variedad de puntos de lubricación y requisitos operativos. Los cabezales generadores de niebla patentados cuentan con tecnología de vórtice con puertos de niebla de gran tamaño.

Generadores de Niebla disponibles

KMC Generator

Designed for large systems where automatic monitoring is preferred.
  • CSA approved for Class 1, Group B, C & D, Division 2 areas
  • Fully enclosed pedestal mounted; single-door enclosure
  • 9-gallon SS reservoir with pressure-relief valve, oil level sight gauge and clean-out panel
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • High/low mist pressure transducer and mist pressure gauge
  • High and low oil level with auto fill
  • High and low-temperature alarm
  • Air pressure regulator with gauge and auto air filter drain
  • High-visibility LED red and green operating status lights
  • Electrical power switch and terminal enclosure with common remote alarm
  • Available 40, 100, 250, 500, and 1,000 bearing inch generator head
  • SS enclosure
  • Optional oil mist monitor
  • Optional backup oil mist generator with 3-gallon reservoir
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KMCEX Generator

Designed for large systems where automatic monitoring and ATEX/IECEx approval is preferred
  • ATEX and IECEx approved
  • Ex nA IIC T4 Gc 0°C ≤ Ta ≤ 60°C
  • Fully enclosed pedestal mounted; single-door enclosure
  • 9-gallon SS reservoir with pressure-relief valve, oil level sight gauge and clean-out panel
  • Optional backup oil mist generator with 9-gallon reservoir
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • High/low mist pressure transducer and mist pressure gauge
  • High and low oil level with auto fill
  • High and low temperature alarm
  • Air pressure regulator with gauge and auto air filter drain
  • High-visibility LED red and green operating status lights
  • Electrical power switch and terminal enclosure with common remote alarm
  • Available 40,100, 250, 500, and 1,000 bearing inch generator head
  • Optional oil mist monitor
  • SS enclosure
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BMP Generator

Designed for intermediate systems where automatic monitoring is preferred.

  • For use in Class 1, Group D, Division 2 areas
  • Monitoring capabilities
  • 5-gallon SS reservoir with pressure-relief valve, oil level sight gauge, and clean-out panel
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • High/low mist pressure transducer and mist pressure gauge
  • High and low oil level with autofill
  • High and low-temperature alarm
  • Air pressure regulator with gauge and auto air filter drain
  • High-visibility LED red and green operating status lights
  • Electrical power switch and terminal enclosure with common remote alarm
  • Available 40, 100, 250, 500, or 1,000 bearing inch generator head
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BM Generator

Designed for small systems where manual control and monitoring are preferred.
  • For use in Class 1, Group D, Division 2 areas
  • 3-gallon SS reservoir with pressure-relief valve and oil level sight gauge
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • Low oil level switch
  • Air pressure regulator with gauge and auto air filter drain
  • Available 40, 100, 250, or 500 bearing inch generator head
READ MORE

KMC Generator

Designed for large systems where automatic monitoring is preferred.
  • CSA approved for Class 1, Group B, C & D, Division 2 areas
  • Fully enclosed pedestal mounted; single-door enclosure
  • 9-gallon SS reservoir with pressure-relief valve, oil level sight gauge and clean-out panel
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • High/low mist pressure transducer and mist pressure gauge
  • High and low oil level with auto fill
  • High and low-temperature alarm
  • Air pressure regulator with gauge and auto air filter drain
  • High-visibility LED red and green operating status lights
  • Electrical power switch and terminal enclosure with common remote alarm
  • Available 40,100, 250, 500, and 1,000 bearing inch generator head
  • SS enclosure
  • Optional oil mist monitor

KMCEX Generator

Designed for large systems where automatic monitoring and ATEX/IECEx approval is preferred
  • ATEX and IECEx approved
  • Ex nA IIC T4 Gc 0°C ≤ Ta ≤ 60°C
  • Fully enclosed pedestal mounted; single-door enclosure
  • 9-gallon SS reservoir with pressure-relief valve, oil level sight gauge and clean-out panel
  • Optional 9-gallon SS back up reservoir
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • High/low mist pressure transducer and mist pressure gauge
  • High and low oil level with auto fill
  • High and low temperature alarm
  • Air pressure regulator with gauge and auto air filter drain
  • High-visibility LED red and green operating status lights
  • Electrical power switch and terminal enclosure with common remote alarm
  • Available 40,100, 250, 500, and 1,000 bearing inch generator head
  • Optional oil mist monitor
  • SS enclosure

BMP Generator

Designed for intermediate systems where automatic monitoring is preferred.
  • For use in Class 1, Group D, Division 2 areas
  • Monitoring capabilities
  • 5-gallon SS reservoir with pressure-relief valve, oil level sight gauge, and clean-out panel
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • High/low mist pressure transducer and mist pressure gauge
  • High and low oil level with autofill
  • High and low-temperature alarm
  • Air pressure regulator with gauge and auto air filter drain
  • High-visibility LED red and green operating status lights
  • Electrical power switch and terminal enclosure with common remote alarm
  • Available 40, 100, 250, 500, or 1,000 bearing inch generator head

BM Generator

Designed for small systems where manual control and monitoring are preferred.
  • For use in Class 1, Group D, Division 2 areas
  • 3-gallon SS reservoir with pressure-relief valve and oil level sight gauge
  • Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
  • Low oil level switch
  • Air pressure regulator with gauge and auto air filter drain
  • Available 40, 100, 250, or 500 bearing inch generator head
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Aprender sobre cómo la tecnología de lubricación por niebla de aceite puede reducir significativamente las fallas prematuras en las instalaciones de nuevos equipos.

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ACCESORIOS DE NIEBLA DE ACEITE

Permite el bombeo simultáneo de aceite y el flujo continuo de neblina de aceite sin crear un bloqueo del flujo de neblina de aceite o la contrapresión del sistema.

MIST-MANIFOLD-ASSEMBLIES

Mist Manifold Assemblies

Divides and distributes the flow of mist to lube application points and allows visual inspection and draining of coalesced oil.
purge-fill-assemblies

Purge Fill Assemblies

Provides flow and venting of mist into the equipment receiving purge mist; removable cap allows refill of oil into housing.
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levelsight

Oil Level Sight Assemblies

Monitors and controls oil level inside the bearing housing.
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mistvent-1

Mist Vent Collection Assemblies

Allows viewing of oil quality and capture of oil samples at the low point of the bearing housing.

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sightbottle

Sight Bottle Assemblies

Allows viewing of oil quality and capture of oil samples at the low point of the bearing housing.

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Collection Containers

Collection Containers

Used for collecting excess oil mist from the bearing housing and eliminates discharge of oil to the sewer.
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handpump

The Collection Container with Handpump

Allows for simultaneous pumping of oil and flow of oil mist without creating blockage. 

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Mist Reclassifiers

Mist Reclassifiers

Meters the flow of oil mist particles to the bearings.

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Drain Leg Reservior

Drain Leg Reservoirs

Provides for reuse of coalesced header oil, reducing oil consumption.

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drain-leg-manifolds

Drain Leg Manifolds

Monitors and maintains header pressure while draining coalesced oil into a collection container.
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Directional Reclassifiers

Directional Reclassifiers

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guages

Pressure Gauges

Allows visual monitoring of system pressure.
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BST-Oil-Supply-Tank

BST Oil Supply Tank

Provides storage for bulk oil and provides pressurized oil supply to oil mist console

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DST-Oil-Supply-tank

DST Oil Supply tank

Designed for use with TFH closed-loop system. It provides automatic oil supply to oil mist console, coalesces return oil mist. Designed for Class 1, Group D, Division 2 areas.

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