Smart Reliability IIoT Condition Monitoring delivers three major benefits at a lower total cost than previous approaches to condition monitoring for high value equipment assets:
a) Increased equipment uptime through improved machinery reliability
b) Reduced maintenance and operating costs
c) Increased overall operational productivity
Condition monitoring services, such as vibration analysis, are a key part of implementing predictive or proactive maintenance. For companies embarking on an "Industry 4.0" or Smart Factory initiative, IIoT Condition Monitoring offers one of the largest returns on investment (ROI) of any aspect of digital transformation. Allied Reliability offers the industry-leading IIoT Condition Monitoring solution, Smart Reliability, through the PTC ThingWorx platform.
Smart Reliability uses Allied's Failure Modes
Smart Reliability IIoT Condition Monitoring and Reliability Engineering solutions are built on the PTC ThingWorx platform. ThingWorx, Smart Reliability, and the ThingWorx Analytics platform provide the analysis needed to drive displays for operations, maintenance and reliability engineering personnel. The open ThingWorx platform adds connectivity to the Computerized Maintenance Management System (CMMS), where additional maintenance data is stored. The CMMS includes time and cost to repair as well as operator rounds data (QPM) and is the manager of work requests and work orders.
When guided by Allied's domain expertise in the form of implementation services, digital reliability projects can yield benefits in a matter of weeks.
Smart Start offers
For many manufacturing companies, IIoT Condition Monitoring is the starting point of their digital transformation to the "Smart Factory." Smart Start is the ideal way to begin the journey:
Within a matter of days, Smart Reliability sensors are feeding our proprietary machine learning rules and algorithms with high-quality triaxial vibration and temperature data. Visualizations are presented in a high-quality mashup leveraging the "best-of-breed" ThingModels.
When any measurement goes into alarm mode, the system will show the problem, the cause, and the remedy from the Smart Reliability enabled ThingModel. An Allied Subject Matter Expert will follow-up with you to discuss prescriptive action.
We begin with the Smart Start Workshop. In this workshop we will:
Deployment and Startup: Following the workshop, we will immediately
Upon successful implementation of Smart Start, expansion packs of 10 sensors with 1 gateway are available to scale up the pilot program. Smart Start is fully upgradeable to the Smart Reliability IIoT Condition Monitoring Platform at any time – in the cloud, on the edge, or