SmartCBM Condition Monitoring Solutions & Services
Deliver performance-based insight into the equipment driving your operations, ensuring safety, increasing uptime, improving asset performance, reducing unplanned downtime, and improving reliability.
Turn Equipment Monitoring Data into Smarter Maintenance Decisions
Condition-based maintenance is most effective when every asset is monitored using the right combination of technologies, inspection methods, and analytics. Powered by SmartCBM®, Allied Reliability delivers flexible condition monitoring solutions that combine route-based inspections, wireless sensors, online monitoring, and expert analysis into one connected asset health program.
By matching the right monitoring strategy to each asset, organizations can detect developing defects earlier, reduce unplanned downtime, prioritize maintenance activities, and make more informed reliability decisions.
Flexible Maintenance Data Collection Options
SmartCBM® can incorporate multiple types of maintenance and equipment data, giving teams a practical way to monitor asset health without overcomplicating the process.
Preventive maintenance (PM) inputs
Routine inspections, operator observations, and human-sense checks.
Predictive maintenance (PdM) technologies
Condition monitoring techniques that help identify early signs of failure.
Measurement tools
Readings from instruments, such as dial indicators, snap gages, calipers, and more.
Operational data
Information from control systems, data historians, and connected equipment.
REAL RESULTS
Proven Reliability Gains from Smart Condition Monitoring
Companies that implement comprehensive monitoring techniques within their maintenance programs can improve equipment reliability, reduce hazardous working conditions, and support stronger productivity and operating margins.
30-90%
Reduction in days to identify defects
10-20%
Reduction in unexpected downtime
15-50%
Reduction in maintenance costs
$38.7M
Unplanned downtime avoided
6:1
Validated return on investment
$258M
Active failure risk identified across SmartCBM® customer assets
HOW IT WORKS
Build a Smarter Condition-Based Maintenance Program
From Equipment Data to Reliability Decisions
Allied Reliability combines expert assessment, flexible data collection, SmartCBM® analytics, and practical maintenance recommendations to help you identify risk earlier, prioritize action, and improve asset reliability.
1
Assess Your Current Program
Start with a CBM Assessment to evaluate the thoroughness of your program, including asset coverage, technologies in use, and how criticality is applied.
2
Identify Critical Assets
Allied helps determine which assets should be monitored, what failure modes matter most, and which monitoring techniques are appropriate for each piece of equipment.
3
Choose the Right Monitoring Method
Data can be collected through manual routes, sensors, inline systems, wireless periodic monitoring, or other condition monitoring techniques based on asset criticality and program needs.
4
Collect and Centralize Condition Data in SmartCBM®
Regardless of how data is collected, SmartCBM® serves as the central location for condition data, asset health information, analytics, and repair recommendations.
5
Detect Anomalies and Prioritize Risk
SmartCBM® provides real-time anomaly notifications and helps prioritize known risks before they affect production or lead to unplanned downtime.
6
Turn Insight Into Action
Allied combines software, data analytics, and reliability expertise to provide practical recommendations that support maintenance planning, repairs, and asset performance decisions.
7
Track Performance and Improve Over Time
Dashboards, reports, and mobile views give teams visibility into asset health, program KPIs, and site-level performance so they can monitor progress and make ongoing improvements.
8
Collect and Centralize Condition Data in SmartCBM®
Regardless of how data is collected, SmartCBM® serves as the central location for condition data, asset health information, analytics, and repair recommendations.
Mobile Reliability Intelligence
SmartCBM: CBM Software & Mobile App
The SmartCBM Monitor mobile app provides current, on-the-go, high-level business views, down to site specifics for individual facilities and to the asset and component level.
It gives your organization an easy-to-use mobile solution for quick, complete viewing of your reliability program in real time. If you are an area supervisor and need to quickly understand the risks and likelihood of potential failure of the critical equipment you operate, SmartCBM Monitor was designed for you.
our approach
Why is a Comprehensive, Continuous Condition Monitoring Approach Important?
Condition monitoring is important for several reasons, however, overall a comprehensive monitoring solution plays a crucial role in enhancing operational efficiency, reducing costs, ensuring safety, and prolonging the lifespan of assets, making it a key aspect of modern maintenance strategies.
A comprehensive condition monitoring solution plays a critical role in modern maintenance strategies by improving operational efficiency, reducing costs, enhancing safety, and extending the useful life of critical assets.
Condition Monitoring
Detect potential issues early so teams can act before breakdowns occur.
Compliance
Support safety and environmental requirements while reducing the risk of penalties or legal issues.
Safety
Identify unsafe conditions before they escalate into accidents or injuries.
Optimized Operations
Keep equipment operating within target parameters to improve efficiency and productivity.
Cost Savings
Optimize maintenance schedules, reduce unnecessary work, and lower the risk of unexpected failures.
Data-Driven Decision Making
Analyze performance patterns to guide maintenance strategy, resources, and asset health decisions.
Improved Reliability
Understand equipment trends to make better repair or replacement decisions.
Solutions
Turn Condition Monitoring Insight Into Operational Improvement
Allied Reliability helps organizations improve asset performance, reduce operational risk, and build more effective maintenance and reliability programs.
Through a combination of expert services, condition monitoring technology, data analytics, and practical recommendations, Allied delivers solutions that support safer, more reliable, and more productive operations.
Maintenance Cost Reduction
Use condition monitoring data to optimize maintenance schedules, reduce unnecessary work, and focus resources on the assets that need attention most. SmartCBM® helps teams identify issues earlier, extend asset life, and reduce costly emergency repairs.
Digitize Maintenance
Centralize condition data, asset health insights, prescriptive analytics, and repair recommendations in one platform. SmartCBM® gives teams real-time visibility into equipment performance, whether data is collected manually, through routes, or via sensors.
Maximize Throughput
Keep critical equipment operating within target parameters by detecting subtle changes in asset performance before they affect production. SmartCBM® helps teams make timely decisions that support efficiency, productivity, and operational performance.
Reduce Unplanned Downtime
Identify known and unknown risks before they lead to equipment failure. With anomaly notifications, Business Risk Index prioritization, and expert recommendations, SmartCBM® helps prevent downtime and keep operations running reliably.
RESOURCES
Condition Monitoring Resources
Industries
Smart Condition Monitoring Systems to Support Reliability Across Critical Industries
We partner with asset-intensive, highly regulated industries where uptime, safety, and operational performance are essential. Helping teams help teams improve maintenance practices, strengthen reliability, and support more consistent production outcomes.
Paper & Forest Products
Chemical Processing
Oil & Gas
Food & Beverage
Mining & Materials
Hospitals & Healthcare
FAQs
Condition Monitoring FAQs
What equipment does SmartCBM® work with?
Identify failure risks earlier, improve asset visibility, and reduce disruptions through proactive maintenance, condition monitoring, and root cause analysis.
How does SmartCBM® help maintenance teams prioritize work?
SmartCBM® centralizes condition data, asset health information, anomaly notifications, analytics, and repair recommendations so teams can prioritize known risks before they affect production or lead to unplanned downtime.
Can SmartCBM® support both route-based and continuous condition monitoring?
Yes. SmartCBM® can support route-based inspections, sensor-based monitoring, inline monitoring, wireless periodic monitoring, and continuous condition monitoring approaches, depending on the application and desired visibility.
Does condition monitoring require sensors on every asset?
No. SmartCBM® can support data collected through manual routes, inspections, measurement tools, operational systems, sensors, inline systems, and wireless periodic monitoring. The right method depends on asset criticality, failure modes, operating context, and program goals.
How should a facility get started with condition monitoring services?
A practical starting point is a CBM Assessment that reviews asset coverage, current technologies, data collection methods, criticality, and reliability goals. From there, Allied Reliability can help define the assets, techniques, reporting, and support model that fit the site’s needs.
