Oil Mist Systems

The T.F. Hudgins centralized oil mist systems atomize lubricating oil into small particles, which are conveyed by a low-pressure distribution system to multiple machinery bearings. Basic system components include an oil mist generator, header pipe system for mist transfer and re-classifiers that control the mist flow to each application point.

These systems meter a precise amount of oil to each bearing, resulting in highly effective lubrication, decreased oil consumption, and lower overall maintenance costs.

The T.F. Hudgins oil mist generators are available in four configurations to serve a variety of lubrication points and operating requirements. Each generator features efficient design for reliability in operation and economy in maintenance and repair. Proprietary mist generator heads feature vortex technology with oversized mist ports.

Designed for large systems where automatic monitoring is preferred.

• CSA approved for Class 1, Group B, C & D, Division 2 areas
• Fully enclosed pedestal mounted; single-door enclosure
• 9-gallon SS reservoir with pressure-relief valve, oil level sight gauge and clean-out panel
• Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
• High/low mist pressure transducer and mist pressure gauge
• High and low oil level with auto fill
• High and low-temperature alarm
• Air pressure regulator with gauge and auto air filter drain
• High-visibility LED red and green operating status lights
• Electrical power switch and terminal enclosure with common remote alarm
• Available 40,100, 250, 500, and 1,000 bearing inch generator head
• SS enclosure
• Optional oil mist monitor

Designed for intermediate systems where automatic monitoring is preferred.

• For use in Class 1, Group D, Division 2 areas
• Monitoring capabilities
• 5-gallon SS reservoir with pressure-relief valve, oil level sight gauge, and clean-out panel
• Thermostatically controlled immersion oil heater and reservoir-mounted oil temperature gauge
• High/low mist pressure transducer and mist pressure gauge
• High and low oil level with autofill
• High and low-temperature alarm
• Air pressure regulator with gauge and auto air filter drain
• High-visibility LED red and green operating status lights
• Electrical power switch and terminal enclosure with common remote alarm
• Available 40, 100, 250, 500, or 1,000 bearing inch generator head

Properly designed and maintained oil mist systems help you keep vital plant processes running by preventing unnecessary bearing failures. They also reduce costs by maximizing the service life of your machinery.

Continuous, thin-film oil mist lubrication allows bearings to run cooler while significantly extending the service life of both bearings and mechanical seals. Compared to conventional liquid/sump lubrication, oil mist systems decrease oil usage by as much as 40% while completely eliminating the need for oil changes. Reduced oil consumption lowers operating costs and helps protect the environment by eliminating waste.

Key Advantages

• Reduces bearing failures up to 90%
• Reduces mechanical seal failures up to 30%
• Bearings run 15°F to 35°F cooler
• Reduces lubricant consumption up to 40%
• Safe/non-hazardous
• Reduces overall maintenance costs